Flexible Design Research Articles

Understanding individual experiences with stick-built and modular cleanrooms: Lessons learned and a call to action.

In an effort to expedite the publication of articles, AJHP is posting manuscripts online as soon as possible after acceptance. Accepted manuscripts have been peer-reviewed and copyedited, but are posted online before technical formatting and author proofing. These manuscripts are not the final version of record and will be replaced with the final article (formatted per AJHP style and proofed by the authors) at a later time. The purpose of this study was to assess the real-world experiences of cleanroom managers and specialists who have designed, installed, and maintained stick-built and/or modular cleanrooms, delineate the advantages and disadvantages of each type of cleanroom, and gather sterile compounding cleanroom design and installation advice and lessons learned. This study was conducted via surveys and semistructured interviews of individuals with cleanroom experience in the previous 5 years. Qualitative analyses were conducted on participants' survey and interview responses to assess their satisfaction with each type of cleanroom and to determine what they perceive to be the pros and cons of each type based on their own experiences. Key lessons learned and advice from these individuals were also extracted from their survey and interview responses. Fourteen individuals from 13 US states completed the survey; twelve participated in follow-up interviews. Fifty percent of the participants (n = 7) had installed 5 or more cleanrooms in the previous five years and over half (n = 8; 57%) had 7 or more years of cleanroom experience. The average satisfaction scores for each type of cleanroom, on a 1 to 10 scale, was 5.3 for stick-built (n = 11) and 9.3 for modular (n = 4). The pros of stick-built cleanrooms included greater design and material flexibility and lower up-front costs. The pros of modular cleanrooms included the cleanroom experience and expertise of modular vendors, quick and easy installations, guaranteed certification, and high-quality and durable design features and materials. Additionally, modular cleanrooms had fewer long-term maintenance issues, greater long-term flexibility, and lower indirect and long-term costs than stick-built cleanrooms. Key pieces of advice from the participants included the following: do your homework before beginning a cleanroom project; make sure heating, ventilation, and air conditioning system(s) and air handlers are adequate for your needs; and remember that the ultimate purpose of a quality cleanroom is patient safety. Participants also advocated for industry-wide cleanroom standards that go beyond USP regulations. The findings of this study confirm many of the purported pros and cons of each type of cleanroom, with further insight gained into the relative quality and costs of each type. Modular cleanrooms were considered by most participants to be a better long-term option, based on quality and lifetime costs, if feasible to install. Study participants also emphasized that designing and installing pharmacy cleanrooms is a complex and time-intensive process that often comes with a steep learning curve. While there are federal and state cleanroom standards available and consultants for hire, a comprehensive resource or manual that could provide guidance, insight, and collective lessons learned on cleanroom design and installation is needed.

Living on Site While Renovating; Flexible Instructional Design of Post-Graduate Medical Training

Living on Site While Renovating; Flexible Instructional Design of Post-Graduate Medical Training

Manufacturing studies of a polymeric/composite heart valve prosthesis

AbstractCurrent transcathether heart valves rely on metal mesh stents, resulting in discontinuous stent‐leaflet interfaces that introduce stress concentrations, reducing valve lifetime. This work aims to investigate non‐conventional methods to create a fully polymeric transcatheter heart valve, exhibiting a quasi‐continuous interface with hemocompatible leaflets with high durability potential. Polyetheretherketone (PEEK) is of particular interest as a cardiovascular material due to hemocompatibility and mechanical resilience, highly relevant for catheter delivered valves. For increased reproducibility and design freedom, an autoclave process was used to manufacture thin‐ply PEEK composite stents. We demonstrated that a suitable membrane material during manufacturing is essential to evenly distribute pressure around the stent. Meanwhile, a modified vacuum forming process was used to simultaneously form and attach PEEK leaflets to the stent using a heated mold. This simple and robust method enables rapid manufacturing of an integral PEEK‐based valve design, resulting in improved stent‐leaflet bonding, demonstrating an alternative to conventional dip‐coating. The customized vacuum forming causes a controlled annealing effect in semicrystalline materials such as PEEK. Processing PEEK leaflets at higher mold temperatures results in higher crystallinity, elastic modulus, and bond strength. These processes enable greater design flexibility and promote composite materials for use in heart valve devices.Highlights Developed manufacturing processes for PEEK‐based heart valve implants. Proof of concept for thermoforming of semi‐crystalline PEEK leaflets. Demonstrated effect of processing temperature on valve mechanical properties. Autoclave processing and vacuum forming enable new heart valve designs.

Developments of photo‐/electro‐catalysis based on covalent organic frameworks: A review

AbstractPhoto‐/electro‐catalysis has the characteristics of low cost, high performance, and zero pollution, which meet the policies on environment and energy. Covalent organic frameworks (COFs), a type of crystalline organic skeleton polymers, have been widely applied and investigated in the area of photo‐/electro‐catalysis owing to their advantages of large specific surface area, regular pore size, excellent stability, flexible structural design, and massive active sites. This article reviews the structural characteristics of COFs and the strategies for strengthening the photo‐/electro‐catalytic activity of COF materials. Subsequently, deep insights were put into the photo‐/electro‐catalysis application of COF materials. In the end, the development prospects and challenges faced by COF materials in photo‐/electro‐catalysis are discussed.

Measurement insights and error analysis of electronic parameters for ultrasonic transducers

Abstract Piezoelectric ultrasonic transducers with the function of energy conversation, as well as their numerous advantages, such as high-power density, quick response, flexible design, and service reliability, are involved in wide applications of industrial processing, precision driving, smart sensing, and medical services. The electromechanical equivalent circuit and Kirchhoff’s law indicate that mechatronics parameters are essential for performance evaluation, reliability analysis, and fault diagnosis of ultrasonic transducers. Importantly, the ultrasonic transducer is a time variant system, data of one single parameter collected from a certain test can’t match with the data of another single parameter acquired from a different test. So, a synchronous and precise online measurement of electronic parameters is encouraged for performance evaluation and optimization design of ultrasonic transducers. With the combination of virtual instrument technology, an asynchronous measurement system of electrical excitation parameters for the ultrasonic transducers of linear driving motors was established in this study. Furthermore, the systematic measurement methods and error theory, including the calculation methods and measuring circuits of electric signals, were illustrated. Experimental results proved that the proposed system and methods for measuring the input electronic power of ultrasonic transducer (e.g., effective value method for voltage and current, energy moment method for frequency, and spectrum analysis method for phase difference) are highly precise, quick responsive, robust, and reliable for ultrasonic transducers. The findings of this study provide valuable references and suggestions for efficient, accurate, and online performance evaluation of ultrasonic transducers, particularly for piezoelectric transducers utilizing ultrasonic high-voltage exciting signals.

HierCGRA: A Novel Framework for Large-scale CGRA with Hierarchical Modeling and Automated Design Space Exploration

Coarse-grained reconfigurable arrays (CGRAs) are promising design choices in computation-intensive domains, since they can strike a balance between energy efficiency and flexibility. A typical CGRA comprises processing elements (PEs) that can execute operations in applications and interconnections between them. Nevertheless, most CGRAs suffer from the ineffectiveness of supporting flexible architecture design and solving large-scale mapping problems. To address these challenges, we introduce HierCGRA, a novel framework that integrates hierarchical CGRA modeling, Chisel-based Verilog generation, LLVM-based data flow graph (DFG) generation, DFG mapping, and design space exploration (DSE). With the graph homomorphism (GH) mapping algorithm, HierCGRA achieves a faster mapping speed and higher PE utilization rate compared with the existing state-of-the-art CGRA frameworks. The proposed hierarchical mapping strategy achieves 41× speedup on average compared with the ILP mapping algorithm in CGRA-ME. Furthermore, the automated DSE based on Bayesian optimization achieves a significant performance improvement by the heterogeneity of PEs and interconnections. With these features, HierCGRA enables the agile development for large-scale CGRA and accelerates the process of finding a better CGRA architecture.

Organic Electrode Materials for Energy Storage and Conversion: Mechanism, Characteristics, and Applications.

ConspectusLithium ion batteries (LIBs) with inorganic intercalation compounds as electrode active materials have become an indispensable part of human life. However, the rapid increase in their annual production raises concerns about limited mineral reserves and related environmental issues. Therefore, organic electrode materials (OEMs) for rechargeable batteries have once again come into the focus of researchers because of their design flexibility, sustainability, and environmental compatibility. Compared with conventional inorganic cathode materials for Li ion batteries, OEMs possess some unique characteristics including flexible molecular structure, weak intermolecular interaction, being highly soluble in electrolytes, and moderate electrochemical potentials. These unique characteristics make OEMs suitable for applications in multivalent ion batteries, low-temperature batteries, redox flow batteries, and decoupled water electrolysis. Specifically, the flexible molecular structure and weak intermolecular interaction of OEMs make multivalent ions easily accessible to the redox sites of OEMs and facilitate the desolvation process on the redox site, thus improving the low-temperature performance, while the highly soluble nature enables OEMs as redox couples for aqueous redox flow batteries. Finally, the moderate electrochemical potential and reversible proton storage and release of OEMs make them suitable as redox mediators for water electrolysis. Over the past ten years, although various new OEMs have been developed for Li-organic batteries, Na-organic batteries, Zn-organic batteries, and other battery systems, batteries with OEMs still face many challenges, such as poor cycle stability, inferior energy density, and limited rate capability. Therefore, previous reviews of OEMs mainly focused on organic molecular design for organic batteries or strategies to improve the electrochemical performance of OEMs. A comprehensive review to explore the characteristics of OEMs and establish the correlation between these characteristics and their specific application in energy storage and conversion is still lacking.In this Account, we initially provide an overview of the sustainability and environmental friendliness of OEMs for energy storage and conversion. Subsequently, we summarize the charge storage mechanisms of the different types of OEMs. Thereafter, we explore the characteristics of OEMs in comparison with conventional inorganic intercalation compounds including their structural flexibility, high solubility in the electrolyte, and appropriate electrochemical potential in order to establish the correlations between their characteristics and potential applications. Unlike previous reviews that mainly introduce the electrochemical performance progress of different organic batteries, this Account specifically focuses on some exceptional applications of OEMs corresponding to the characteristics of organic electrode materials in energy storage and conversion, as previously published by our groups. These applications include monovalent ion batteries, multivalent ion batteries, low-temperature batteries, redox flow batteries with soluble OEMs, and decoupled water electrolysis employing organic electrodes as redox mediators. We hope that this Account will make an invaluable contribution to the development of organic electrode materials for next-generation batteries and help to unlock a world of potential energy storage applications.

The Pilot Creation of Sustainable Stall Design to Promote Temporary Pottery Market in the Baan Muang Kung Community

Although local intellectual property products have received support from both the government and private sectors, including increasing consumer interest in craft products, the residents of the Muang Kung community, Chiang Mai province, who produce handmade clay pottery with unique and distinctive shaping techniques and intricate patterns, still lack a market space to accommodate their products. Therefore, it is necessary to study the sustainable market format to help promote community products appropriately and stimulate tourism in this area. This research aims to achieve the following objectives (1) Study sustainable market pattern design principles suitable for community markets (2) Explore the potential capabilities and the local community’s requirements in market (3) Propose sustainable market design guideline to promote community products. This research primarily explores the sustainability value of a sustainable market within the field of retail design, employing qualitative research methods such as interviews, observational note-taking, photography, and comparative case study analysis. The on-site survey to determine the project's feasibility involved convening a community meeting with 50 residents to discuss findings. The outcomes of this gathering were then used in designing the temporary market. The findings present design guidelines that illustrate how markets continue to play important socio-economic roles in local communities, serving as key components that can be transformed to promote sustainable development. The proposed design practice guidelines encompass considerations such as site layout, the application of sustainable design principles, including the thoughtful selection of sustainable materials, the incorporation of flexible design, and the creation of participatory area experiences to attract people.

Intelligent design of reconfigurable flexible assembly fixture for aircraft panels based on smart composite jig model and knowledge graph

The current demand for aircraft panel assembly fixtures necessitates agile manufacturing solutions. Traditional welding fixtures struggle to meet diverse panel types, high quantities, and short manufacturing cycles. Conversely, reconfigurable flexible assembly fixtures offer universality, efficiency and ease of maintenance but heavily rely on designers' experience, hindering knowledge reuse. Existing research on computer-aided fixture design (CAFD) primarily addresses specialized fixtures, neglecting reconfigurable flexible ones, lacking fixture design knowledge systems. Aiming at the above problems, the study proposes an intelligent design method for the reconfigurable flexible assembly fixture for aircraft panels based on the smart composite jig model (SCJM) and knowledge graph (KG). Firstly, based on the SCJM of the aircraft panel type assembly fixture (PSCJM), a configuration design method is proposed to carry out the multi-level design of reconfigurable assembly fixture to instantiate PSCJM containing fixture configuration rules and a module library based on model definition (MBD). Then, a knowledge retrieval method is proposed to search the suitable fixture design knowledge based on KG, assisting designers in achieving the flexible design of aircraft panel reconfigurable assembly fixtures. Finally, practical engineering design validation confirms the method's feasibility and effectiveness in obtaining the reconfigurable flexible assembly fixture design scheme for aircraft panels.

Redox‐Active Organic Molecules Supported by Polyhedral Oligomeric Silsesquioxane

AbstractOrganic redox molecules have attracted considerable attention because of their abundant availability and excellent design flexibility. For practical applications, these molecules must be anchored onto scaffolds such as polymers to prevent crystallization and elution into the electrolyte. In this study, we explore the use of polyhedral oligomeric silsesquioxane (POSS) derivatives as scaffolds for anthraquinone (AQ) and hydroquinone. We investigated the cage structure of POSS and the number of redox units incorporated. Notably, a corner‐opened POSS (CO‐POSS) variant with three AQ units exhibited reversible redox behavior under neutral, acidic, and basic conditions. Furthermore, we examined the air‐battery performance of AQ‐modified CO‐POSS as an anode‐active material.

Internal topology optimisation of 3D printed concrete structures: a method for enhanced performance and material efficiency

ABSTRACT Extrusion-based 3D concrete printing (3DCP) is a promising technique for fabricating complex concrete elements without formwork, offering advantages like cost reduction and enhanced design flexibility by decoupling manufacturing costs from part complexity. However, this extended formal freedom is still constrained by the fabrication process and material properties. This paper presents a novel method for applying topology optimisation internally i.e. preserving the external boundaries of the concrete element while reducing material use and weight. This method adapts the extrusion thickness along the part according to the expected stresses, reducing the material use while enhancing structural performance. To validate this method, three different unreinforced 3DCP beams are tested in three-point bending. Results show that beams with optimised material distributions presented a higher strength-to-weight ratio, averaging 47% and 63% compared with the conventional 3D printed beam. This paper demonstrates the potential of internal topology optimisation for improving the efficiency and sustainability of 3DCP.

Underground Ink: Printed Electronics Enabling Electrochemical Sensing in Soil

Improving agricultural production relies on the decisions and actions of farmers and land managers, highlighting the importance of efficient soil monitoring techniques for better resource management and reduced environmental impacts. Despite considerable advancements in soil sensors, their traditional bulky counterparts cause difficulty in widespread adoption and large-scale deployment. Printed electronics emerge as a promising technology, offering flexibility in device design, cost-effectiveness for mass production, and a compact footprint suitable for versatile deployment platforms. This review overviews how printed sensors are used in monitoring soil parameters through electrochemical sensing mechanisms, enabling direct measurement of nutrients, moisture content, pH value, and others. Notably, printed sensors address scalability and cost concerns in fabrication, making them suitable for deployment across large crop fields. Additionally, seamlessly integrating printed sensors with printed antenna units or traditional integrated circuits can facilitate comprehensive functionality for real-time data collection and communication. This real-time information empowers informed decision-making, optimizes resource management, and enhances crop yield. This review aims to provide a comprehensive overview of recent work related to printed electrochemical soil sensors, ultimately providing insight into future research directions that can enable widespread adoption of precision agriculture technologies.

Recent Progress in Using Covalent Organic Frameworks to Stabilize Metal Anodes for Highly-Efficient Rechargeable Batteries.

Alkali metals (Li, Na, and K) and multivalent metals (Zn, Mg, Ca, and Al) have become star anodes for developing high-energy-density rechargeable batteries due to their high theoretical capacity and excellent conductivity. However, the inevitable dendrites and unstable interfaces of metal anodes pose challenges to the safety and stability of batteries. To address these issues, covalent organic frameworks (COFs), as emerging materials, have been widely investigated due to their regular porous structure, flexible molecular design, and high specific surface area. In this minireview, we summarize the research progress of COFs in stabilizing metal anodes. First, we present the research origins of metal anodes and delve into their advantages and challenges as anodes based on the physical/chemical properties of alkali and multivalent metals. Then, special attention has been paid to the application of COFs in the host design of metal anodes, artificial solid electrolyte interfaces, electrolyte additives, solid-state electrolytes, and separator modifications. Finally, a new perspective is provided for the research of metal anodes from the molecular design, pore modulation, and synthesis of COFs.

Recent Progress in Using Covalent Organic Frameworks to Stabilize Metal Anodes for Highly‐Efficient Rechargeable Batteries

Alkali metals (Li, Na, and K) and multivalent metals (Zn, Mg, Ca, and Al) have become star anodes for developing high‐energy‐density rechargeable batteries due to their high theoretical capacity and excellent conductivity. However, the inevitable dendrites and unstable interfaces of metal anodes pose challenges to the safety and stability of batteries. To address these issues, covalent organic frameworks (COFs), as emerging materials, have been widely investigated due to their regular porous structure, flexible molecular design, and high specific surface area. In this minireview, we summarize the research progress of COFs in stabilizing metal anodes. First, we present the research origins of metal anodes and delve into their advantages and challenges as anodes based on the physical/chemical properties of alkali and multivalent metals. Then, special attention has been paid to the application of COFs in the host design of metal anodes, artificial solid electrolyte interfaces, electrolyte additives, solid‐state electrolytes, and separator modifications. Finally, a new perspective is provided for the research of metal anodes from the molecular design, pore modulation, and synthesis of COFs.

An innovative ionic liquid-aqueous biphasic system for simultaneously highly efficient dechroming and collagen recovery from chrome-tanned leather shavings at room temperature

Chrome-tanned leather shavings (CTLS) with abundant collagen of 70–90 wt% but high Cr content of 2–4 wt% are considered as hazardous wastes. Due to the stable covalent bond between Cr and collagen, current processes for collagen recovery from CTLS face challenges including low dechroming efficiency, collagen disruption, high energy and chemical consumption and secondary pollution. In this paper, an innovative IL-targeted homogeneous isolation (IL-THI) process based on the reusable ionic liquid-aqueous biphasic system (IL-ABS) was established for the simultaneous resource recovery and complete dechroming of CTLS at room temperature, with the recovery rate of collagen reached 72.4 % while Cr content in collagen is reduced from 35.65 × 103 mg/kg to 1.78 mg/kg. This IL-ABS enriched TBAH in the upper phase and potassium tartrate in the lower phase. Moreover, TBAH demonstrated excellent reproducibility across five cycles, achieving consistently low Cr content of 2.65 mg/kg in collagen, far below the 50 mg/kg limit in national standards. The triple helix conformation and the molecular weight of the collagen product were confirmed via Fourier-transform infrared spectroscopy, X-ray diffraction analyses, circular dichroism spectra analysis and SDS-PAGE. Moreover, economic calculations demonstrated the suitability of this novel process for sustainable CTLS recovery. The superior dechroming ability of IL-ABS is attributed to the formation of Cr(III)-Tartrate complexes, which preferentially migrate to the lower phase due to the solvophobic effect, while dissolved collagen is recovered from the upper phase, as disclosed by UV–Vis spectra, ICP-OES, and all-atom molecular dynamics simulations. Additionally, IL-THI process demonstrates considerable potential for the isolation of Cr(III) and collagen in solid waste, with low energy consumption, improved separation efficiency, and increased design flexibility.

Magnetic cobalt metal organic framework for photocatalytic water splitting hydrogen evolution

Using water as a renewable and safe energy source for hydrogen generation has reduced the need to use toxic fossil fuels. Photocatalytic approaches provide a worthy solution to avoid the high expenditure on complicated electrochemical pathways to promote Hydrogen Evolution Reactions. However, several types of photocatalysts including noble metal-based catalysts have already been in use for this purpose, which are generally considered high-cost as well. The present study aims to use the benefits of metal–organic frameworks (MOFs) with semiconductor-like characteristics, highly porous structures and high design flexibility. These properties of MOFs allow more efficient and effective mass transport as well as exposure to light.in this paper, using MOF technology and benefiting from the characteristics of Fe3O4 nanoparticles as catalyst support for more efficient separation of catalyst, we have synthesized a novel composite. Our proposed photocatalyst demonstrates efficient harvest of light in all wavelengths from UV to visible to generate electron/hole pairs suitable for water splitting with a turnover frequency of 0.222 h−1 at ambient conditions without requiring any additives.Graphical abstract

Systematic review and best practices for drone remote sensing of invasive plants

Abstract Drones have emerged as a cost‐effective solution to detect and map plant invasions, offering researchers and land managers flexibility in flight design, sensors and data collection schedules. A systematic review of trends in drone‐based image collection, data processing and analytical approaches is needed to advance the science of invasive species monitoring and management and improve scalability and replicability. We systematically reviewed studies using drones for plant invasion research to identify knowledge gaps, best practices and a path toward advancing the science of invasive plant monitoring and management. We devised a database of 33 standardized reporting parameters, coded each study to those parameters, calculated descriptive statistics and synthesized how these technologies are being implemented and used. Trends show a general increase in studies since 2009 with a bias toward temperate regions in North America and Europe. Most studies have focused on testing the validity of a machine learning or deep learning image classification technique with fewer studies focused on monitoring or modelling spread. Very few studies used drones for assessing ecosystem dynamics and impacts such as determining environmental drivers or tracking re‐emergence after disturbance. Overall, we noted a lack of standardized reporting on field survey design, flight design, drone systems, image processing and analyses, which hinders replicability and scalability of approaches. Based on these findings, we develop a standard framework for drone applications in invasive species monitoring to foster cross‐study comparability and reproducibility. We suggest several areas for advancing the use of drones in invasive plant studies including (1) utilizing standardized reporting frameworks to facilitate scientific research practices, (2) integrating drone data with satellite imagery to scale up relationships over larger areas, (3) using drones as an alternative to in‐person ground surveys and (4) leveraging drones to assess community trait shifts tied to plant fitness and reproduction.

Wave Tank Experiments Of A Novel Floating Photovoltaic System

Solar photovoltaic (PV) energy, alongside other renewables, is expected to lead the energy sector. However, large-scale ground-mounted PV generation requires a significant amount of land, prompting conflict with other uses. On these grounds, floating PV (FPV) technology is gaining interest (Rosa-Clot and Tina, 2020). While commercial FPV is already being deployed on freshwater bodies, efforts are being undertaken towards harnessing solar energy on the untapped surface of the ocean (Oliveira-Pinto and Stokkermans, 2020). The main challenge is to develop a cost-effective technology capable of withstanding extreme environmental conditions whilst ensuring platform stability, to minimize misalignment of the solar panels that could result in significant efficiency loss (Claus and López, 2022). Several marine concepts have been proposed, with most of them leaning towards flexible design strategies, similar to those applied in freshwater (Claus and López, 2023). Researchers at the University of Oviedo, Spain, are developing a novel FPV system that is specifically designed for marine conditions, following a rigid design approach (Figure 1). The concept leverages the combination of two distinct elements: a double-axis solar tracker, maximizing solar energy generation, and a tension-leg platform (TLP), ensuring structural performance and stability. This research showcases the wave tank experiments, under regular wave action.

Composite convolution: A flexible operator for deep learning on 3D point clouds

Deep neural networks require specific layers to process point clouds, as the scattered and irregular location of 3D points prevents the use of conventional convolutional filters. We introduce the composite layer, a flexible and general alternative to the existing convolutional operators that process 3D point clouds. We design our composite layer to extract and compress the spatial information from the 3D coordinates of points and then combine this with the feature vectors. Compared to mainstream point-convolutional layers such as ConvPoint and KPConv, our composite layer guarantees greater flexibility in network design and provides an additional form of regularization. To demonstrate the generality of our composite layers, we define both a convolutional composite layer and an aggregate version that combines spatial information and features in a nonlinear manner, and we use these layers to implement CompositeNets. Our experiments on synthetic and real-world datasets show that, in both classification, segmentation, and anomaly detection, our CompositeNets outperform ConvPoint, which uses the same sequential architecture, and achieve similar results as KPConv, which has a deeper, residual architecture. Moreover, our CompositeNets achieve state-of-the-art performance in anomaly detection on point clouds. Our code is publicly available at https://github.com/sirolf-otrebla/CompositeNet.

3D-printed porous tantalum artificial bone scaffolds: fabrication, properties, and applications.

Porous tantalum scaffolds offer a high degree of biocompatibility and have a low friction coefficient. In addition, their biomimetic porous structure and mechanical properties, which closely resemble human bone tissue, make them a popular area of research in the field of bone defect repair. With the rapid advancement of additive manufacturing, 3D-printed porous tantalum scaffolds have increasingly emerged in recent years, offering exceptional design flexibility, as well as facilitating the fabrication of intricate geometries and complex pore structures that similar to human anatomy. This review provides a comprehensive description of the techniques, procedures, and specific parameters involved in the 3D printing of porous tantalum scaffolds. Concurrently, the review provides a summary of the mechanical properties, osteogenesis and antibacterial properties of porous tantalum scaffolds. The use of surface modification techniques and the drug carriers can enhance the characteristics of porous tantalum scaffolds. Accordingly, the review discusses the application of these porous tantalum materials in clinical settings. Multiple studies have demonstrated that 3D-printed porous tantalum scaffolds exhibit exceptional corrosion resistance, biocompatibility, and osteogenic properties. As a result, they are considered highly suitable biomaterials for repairing bone defects. Despite the rapid development of 3D-printed porous tantalum scaffolds, they still encounter challenges and issues when used as bone defect implants in clinical applications. Ultimately, a concise overview of the primary challenges faced by 3D-printed porous tantalum scaffolds is offered, and corresponding insights to promote further exploration and advancement in this domain are presented.